Somewhere between zero and a non-trivial fraction of infinity, depending on the production, preparation, marketing and post-purchase care, the locations thereof, and transportation methodologies between.
The reason is that all natural fibres are fiendishly complex in structure. We’re probably closer to replicating a sheep from raw atoms than replicating wool.
This is what you’d have to recreate in your lab. Good luck with that.
It’s not much simpler to replicate a plant fibre like linen:
There are, however, innumerable artificial fibres, mostly derived from petrochemicals, which mimic the qualities of natural fibres. Most can only imitate the feel of the natural fibre. For example, acrylic fibre has the softness of wool – but not the warmth, rainproofing, elasticity, inflammability, or biodegradability; and acrylic has many disadvantages besides, such as being a significant source of microplastic pollution in fresh and saltwater.
It is possible to make something that looks like wool, either with plant materials or, more usually, petrochemicals.
Cotton and linen, two common plant-based yarns, can look the same but are cooling rather than insulating, flammable rather than inflammable, heavy rather than light, and liable to stretch irreparably rather than keep its shape. Other plant-based fibres such as viscose and ramie (e.g., bamboo, sugarcane, cornsilk) are similar. Their production, and that of cotton in particular, is also rather bad for the environment.
Petrochemicals, such as acrylic, are sweaty, very flammable (and melt into your skin when they do, which is oodles of fun at the Burns Unit), appallingly bad for the environment for centuries, and are only “easy care” if you wash them on the same cycle as wool – and even then, they shed microplastics into the watercourse and thence to rivers, lakes and seas.
Trimming is the same as cutting, in hair terms – except less hair is removed. Trimming wool does not help the sheep; it leaves most of the wool in place which is uncomfortable and unhealthy. In addition, the trimmed wool ends would be too short to have any commercial value and would end up in landfill. As wool flocks would no longer have any commercial value, thousands of sheep farmers would go out of business and their flocks would be slaughtered. Those industries dependent on sheep wool would have to turn instead to synthetic alternatives which are very damaging to the environment.
The main issue with storing wool is making certain that moths don’t get at it. Wool can survive almost anything else.
The best method is sealing it in something airtight. This might be some kind of sealable plastic box, or vacuum bags – the kind that you suck the air out of with your vacuum cleaner. NB: the vacuum method may leave the wool flat and crinkled, but you can restore it by steaming it for a few hours. Place the wool in your freezer for a few days before storage: this should kill off any moth eggs that might inadvertently have got into it (this also works for wool garments that have been infested with moth larva).
However, if you mean raw wool, just off the sheep, don’t seal it in plastic: that will just allow it to stew in the sweat and grease. Might not harm the wool, but no one will want to touch it afterwards. Raw wool should be scoured – cleaned – before long-term storage, and placed in an air-permeable bag – hessian, cotton, or hemp is good, or failing that an open plastic bag – if you’re just taking it to be scoured.
I had a little adventure into yarn production some years ago. I purchased the fleece, had it spun as a worsted-spun 4-ply, and wound into undyed hanks.
As I recall, the fleece, a rare-breed Galway (my Unique Selling Point (USP)) was £11 a kilo. I bought 10kg – £110.
I drove it to a spinning mill – around £200 by ferry plus 500miles petrol. Total in the region of £600 – lucky it was a multipurpose trip…
The mill charged £56 per returned kilo. I got 60-ish 100g hanks back, so about £336.
The resulting yarn was shipped to me at a cost of about £60.
>> 110+(600/2)+336+60=806 (travel costs halved because it was a multipurpose trip)
>> 806/60= 13.43333333
So, just to break even, I’d have to sell each hank for £13.50. And that’s without a ballband, gauge testing, packaging and posting, Etsy listing and selling fees, etc. A 50% markup would bring it to just over £20. And you’ll find, as you look around, that £20 is an average price for a hank of good-quality 4-ply yarn with enough yardage to make a pair of socks.
But that’s a profit of only £405 – half as much as I’d need to repeat the process the following year.
Rare-breed Galway sheep with characteristic top-knot.
I could, of course, have shipped the fleece instead of delivering it, at about £100 for the 10kg. I could have gone for a less expensive woollen treatment, costing a mere £52 per returned kilo – and if you think that’s still expensive, you should watch this:
Fleece processing is intensive both manually and mechanically. Neither the expertise nor the machinery (£1mn startup costs) comes cheap!
I could even have used any old fleece at half the price, instead of rare-breed Galway – but that would have eliminated my USP. I’d have to find some other way of adding value, such as hand-dyeing. Sadly, while I can do and enjoy dyeing… I’m not really ‘valuable’ as a dyer. I have no unique vision that allows me to create exquisite colourways that are Art in the skein, like my neighbour EweMomma does:
Ewemomma hand-painted yarn.
I’d produce plain solid colours like wot i dun ere:
Sooooo boring. But at least I got a good R-O-Y range.
The way you need to look at fibrecrafts is as a hobby, like golf, wine-tasting, or astronomy. A decent golf club can set you back £100 – and you’ll need more than one, plus balls, tees, club fees and funny trousers. Wine tastings can be as little as £30 – for a couple of hours, and you don’t even get to drink the wine! Astronomy costs – are astronomical. But a decent yarn is lovely and squishy in the hank, provides hours of knitting pleasure, and an end product that – with a little care – will last 1,000 years…
What kind of “knitted yarn” are you talking about? Both wool and polyester are yarns that can be knitted to make sweaters. Polyester is a lousy yarn for knitting: the fabric knitted from it is not warm in cold weather, and in warmer weather, it quickly becomes sweaty and damp. Like its synthetic counterparts, it is dirt cheap, which is why virtually every cheap sweater you see in the shops is made of some kind of man-made fibre.
I’d suggest you join Ravelry, and spend 6 months or so in the Yarns section, studying all the different fibres, constructions, weights, blends, and drafting methods and how these influence each yarn’s qualities, dyeability, fulling/growth, draping, etc., etc. Spend some time learning from others on the Yarn and Fibre Forum, even ask a few questions. Discover and follow Rav yarnies like Clara Parkes. Take in a handspinning class. KNIT SOMETHING.
Synthetic yarn (NB: NOT ‘wool’) is sometimes cheaper, and some people with allergies to wool or lanolin find it safer to wear next to the skin. Vegans also tend to prefer it.
There are two basic types of synthetic yarn: petroleum-based, such as acrylic or nylon, and plant-based, such as rayon or cellulose.
Petroleum-based yarns, as you might imagine, are not eco-friendly or renewable. They are often flammable if not treated with kemikalzzzz, melting onto your skin. Every time they are washed, they lose tiny microfibres which make their way into the oceans, just like those banned micro-beads in cleansers. Plus, being basically plastic, they degrade like plastic bags: good news for archaeologists, not so good for the environment.
Plant-based fibres will bio-degrade, but the process of creating them can be polluting. For most, the process involves blending the plant material into slush and extruding a thin fibre from that slush, which uses electricity. The process also involves the dreaded kemikalzzz, some of which are genuinely nasty. There’s also significant waste which needs to be dealt with, preferably not by dumping it in a nearby river, which does happen too.
Other, more ‘natural’ plant fibres are not much better. Cotton is famously bad for the environment, both in the growing and the processing. Linen requires the flax plant to be rotted under water for a period of time, then washed repeatedly to extract the phloem (IIRC: it might be xylem, or both). On my family farm, there is a stream-fed pond we call the linsteep, where my ancestors performed this task. It’s now an amusement park for our ducks, and a handy watering-hole for our cattle, but when it was in use, we – and our down-stream neighbours – had to drive our animals to other water sources. The process for making hemp yarn was similar.
Wool is renewable, bio-degradable, non-flammable, need not use the genuinely nastier chemicals in processing (check out the suint method – the residue can be used as a natural fertiliser, which apparently works wonders on tomatoes), all while the sheep mows and fertilises your lawn, provides milk which can be made into ice cream, lanolin for your beauty products, and in the end cuddly sheepskins and yummy meat. Plus, wool is warmer, waterproof, dyes easily with no more than food colouring and vinegar, and when you’re bored with your sweater, you can felt it into pot-holders or cushion covers, or cut it up without unravelling to patch other clothes or make new ones:
Because painting ourselves blue turned out to be a tad redundant?
Because somewhere along the route out of Africa, we figured out that wearing skins meant a dead animal who couldn’t provide us with milk, whereas wearing fleece meant a living animal AND more baby animals who could provide fleece and milk?
Because it’s insulating, waterproof, fireproof, and easy to manipulate into textiles?
Because a renewable resource is better than polluting the planet with plastic fibres derived from non-renewable fossil fuels?
Most people who claim to be allergic to wool have simply been wearing (or were forced to wear) wool that is not fit for purpose.
Wool comes in many qualities, from soft enough for baby skin (e.g., most merino, Blue-faced Leicester, Wensleydale) to fire- and chemical-resistant industrial carpeting. Historically, people wore underwear in the softer wools,
and outerwear in progressively rougher wool, up to Melton fulled twill for weather-resistant coats. Even then, there were differences: trousers or skirts for indoor wear were typically in softer wool, and usually worsted-spun*; outdoor clothing was more usually in sturdier, coarser wools, often blended with mohair, woollen-spun*, and ideally should be lined if you’re not wearing your merino long-johns or cotton petticoat underneath.
In addition, a lot of these ‘wool allergies’ come from a time when wool blends became A Thing because (1) the wool industry was going into decline and (2) more people had washing machines and wanted to wash their woollens in them. So your granny couldn’t afford the quality wool when she was knitting your school jumpers, and used a crappy wool blend with scratchy plastic in it, the washing machine battered the crap out of it, part-felted it á la Melton – and you blamed the wool.
So, the simplest solution for people who find wool scratchy – apart from buying better-quality woollen goods – is to wear something else next to the skin, such as a shirt under Granny’s Christmas sweater that she knitted specially for you with her crippled, arthritic hands, you ungrateful brat. Or you can try ‘superwash’ wool, which has the sticky-outy scales on each fibre chemically stripped off, which means it won’t felt, and isn’t (as) scratchy.
However some people are allergic to lanolin, the natural grease in wool. This is a pretty serious issue, as lanolin is the skin-softening ingredient in many lotions and moisturisers, and finds its way into soaps and makeup too.
To my knowledge, only sheep’s wool contains lanolin. That leaves a huge range of yarns available – note, I say ‘yarn’. Wool comes from sheep, yarn comes from everything else. You can choose from –
Animal
Angora:
English
French
German
Giant
Satin
Camellid:
Alpaca
Huacaya Alpaca
Suri Alpaca
Camel
Guanaco
Llama
Paco-vicuña cross
Vicuña
Cervid:
Cashgora (Cashmere-Angora cross)
Cashmere goat
Mohair
Nigora cross
PCA (Pygmy-Cashmere cross)
Pygora (Pygmy-Angora cross)
Silk:
Bombyx / Cultivated / Mulberry
Eri (Peace Silk)
Muga
Tussah
Other:
Arctic Fox
Bison
Cat
Chinchilla
Dog
Highland Cattle
Horse
Mink
Musk Ox / Qiviut
Possum
Reindeer
Wolf
Yak
Plant
Cellulose:
Bast Bamboo
Flax (linen)
Hemp
Nettle
Paper
Ramie
Cotton:
Acala / Upland
Egyptian
Naturally Colored Cotton
Pima
Manufactured:
Acrylic
Angelina
Carbonized Bamboo
Corn (Ingeo)
Chitin
Microfiber
Milk (Casein)
Nylon / Polyamide
Pearl
Polyester
Rayon / Viscose
Rayon from Bamboo
Rayon from Banana
Rose
Seaweed/SeaCell
Silver
Soy Silk
Stainless Steel
Sugar Cane
Tencel / Lyocell
Full disclosure: I haven’t tried all of these.
Of those I have tried, I would recommend the following as a substitute for wool:
Alpaca – any;
Cashmere;
Muskox/Qivuit for next to skin softness;
Angora – if and only if you aren’t afflicted with the scratchies. Angora is incredibly soft, but fuzzy and therefore tickly;
Bamboo bast or rayon – suitable for baby-soft skin;
Pima cotton – even though it dries the hands out as a knitting yarn;
Banana or soy silk – baby-soft;
Milk or milk and cotton blends;
Sugarcane;
High-quality acrylic, if you absolutely, positively must. It fills the seas with plastic micro-fibres, so think long and hard before you spend (serious, like cashmere-serious) money on this.
Of these, in terms of value for money, I’d go for alpaca, bamboo and cotton, in that order.
* – Worsted spinning sees the wool combed before spinning, so that all the individual fibres are parallel. It produces smooth, non-fuzzy yarn which weaves to a superior fine fabric. Woollen-spun yarns are simply carded without combing: the fibres are higgledy-piggledy and produces a fluffy, round yarn which is wonderfully warm – one example being Melton fabric, used for coats and blankets. While woollen-spun fibres are popular with handknitters, and worsted-spun with weavers, it is possible to use woollen-spun in weaving and worsted-spun in knitting.